DIAGONAL DSS: Control Banding for Advanced Materials Risk

How NovaMechanics developed a Decision Support System combining hazard and exposure banding into a quantitative risk matrix for HARNs and MCNMs, integrating COSHH Essentials and Stoffenmanager nano approaches.

Materials Informatics II, Springer • 2025
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The Challenge

Risk Management for Advanced Nanomaterials

High Aspect Ratio Nanomaterials (HARNs) and Multi-Component Nano Materials (MCNMs) present unique occupational health challenges. Traditional risk assessment methods are inadequate for these materials due to limited toxicological data and complex exposure scenarios. A systematic, banding-based approach was needed that integrates hazard characterization with exposure estimation for practical workplace risk management.

A–E
Hazard bands from H-phrases + material properties
1–4
Exposure bands from emission to intensity
1–5
Combined risk bands for decision support

Our Methodology

A systematic control banding approach integrating hazard and exposure assessment

Hazard Band Assignment (A–E)

Developed hazard classification using EU GHS H-phrases combined with material-specific properties (morphology, solubility, surface chemistry). Materials assigned to hazard bands A (lowest) through E (highest) based on available toxicological and physicochemical data.

Exposure Band Estimation (1–4)

Implemented a four-factor exposure assessment: emission source characterization, dispersion modelling, inmission (workplace concentration), and intensity (duration and frequency). Each factor contributes to the overall exposure band assignment.

COSHH Essentials Integration

Integrated the UK HSE COSHH Essentials framework for control banding, providing established guidance on workplace control measures based on hazard and exposure combinations.

Stoffenmanager Nano Integration

Incorporated the Stoffenmanager nano approach for nanomaterial-specific exposure assessment, accounting for dustiness, handling energy, and containment measures specific to nano-scale operations.

Risk Matrix and Risk Bands (1–5)

Combined hazard bands (A–E) with exposure bands (1–4) into a comprehensive 5-level risk matrix. Each risk band maps to specific risk management actions from general ventilation (band 1) to specialist containment (band 5).

Risk Management Tool and Workspace

Developed an integrated risk management tool with workspace configuration, task management, material specifications, and Safe-by-Design (SbD) recommendations on the DIAGONAL Cloud Platform (WildFly, Keycloak, MySQL).

Results at a Glance

5 Bands
Risk Classification
From general ventilation to specialist containment
A–E
Hazard Assessment
H-phrases + material property integration
4 Factors
Exposure Estimation
Emission, dispersion, inmission, intensity
SbD
Safe-by-Design
Integrated design recommendations
COSHH + SM
Dual Framework
COSHH Essentials + Stoffenmanager nano
Cloud DSS
Platform Deployed
DIAGONAL Cloud with Keycloak auth

Related Publication

Book Chapter

DIAGONAL Decision Support System (DSS) for Advanced Nanomaterial Risk Management Powered by Enalos Cloud Platform

Zouraris D., Tsoumanis A., Sidiropoulos N.K., Mintis D.G., Pozuelo Rallón B.M., Vela Vela V., Melagraki G., Afantitis A. — In: Materials Informatics II, Springer Nature Switzerland, 2025, pp. 221–246 — DOI: 10.1007/978-3-031-78728-7_10